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The History and Future of Space Suits

February 26, 2018


Space suits, unfortunately, are one of the most often overlooked technologies, though they are essential for humans to live in and explore space. They allow us to take our environment with us, protecting us from extreme temperatures, bombardment by micro-meteorites, and of course, the total lack of atmospheric pressure and oxygen in space. They’ve come to be amazingly complex examples of modern engineering, as well as symbols of humanity’s future. And as you might expect, they’ve evolved a lot over the past hundred years. Yes - hundred years. 


Space suits date back to long before we ever hoped to reach the stars - back to the early days of flight itself. As daredevil airplane pilots and even balloonists soared to ever-greater heights as far back as a century ago, they started to experiment with simple pressure suits. They learned quickly that the higher you go, the less dense the air becomes.


So in order to reach for the sky, and eventually the stars - we had to devise ways to keep ourselves surrounded with the equivalent of atmospheric pressure and breathable air.



The first attempt was patented in 1918. Inventor Fred Sample’s design included a helmet bolted to what was basically a pair of pressurized coveralls, with a tube leading to an air tank.


In the 1930s, these glorified onesies were refined and perfected by aviator Wiley Post. He was the first pilot to fly around the world solo, the record-holder for flying at 40,000 feet, and the discoverer of the jet stream. He commissioned a suit made of rubberized parachute fabric with an aluminum helmet, later developing this into a more complex get-up that featured several layers, including long underwear, a rubber air-pressure suit, and an outer suit made of cloth coated with latex.


This sci-fi worthy suit was bizarre looking, but it got the job done. While standard atmospheric pressure at sea level is said to be 1 atmosphere, Post’s suit managed to create an environment of 0.8 atmosphere, or the equivalent of one and a half kilometers (about one mile) above sea level.


And that was fine for your run-of-the-mill death-defying barnstorming, but by the time NASA was developing suits for the Mercury astronauts in the 1960s, they knew they had to offer a lot more protection.


When Alan Shepard, one of the Mercury Seven, became the second person to travel into space, he wore a modified version of the US Navy high-altitude pressure suit. It was made of some brand-new materials like the synthetic rubber-like fabric known as neoprene, along with nylon coated with aluminum to protect against radiation.


Then came the next giant leap for mankind: EVAs, or Extravehicular Activities, such as spacewalks and walking on the moon!


For this, NASA had to develop a whole new class of suits to protect astronauts from space itself. After all, temperatures can range from -179 degrees to 154 degrees Celsius (-290 degrees to 310 degrees Fahrenheit), and micrometeorites, which usually weigh less than a gram, can be traveling up to ten kilometers per second (22,500 mph).


And the suits used in the Apollo missions were truly masterpieces of engineering. Custom-made for each astronaut, they featured a water-cooled undergarment, followed by an inflatable layer to create air pressure around the body, and an outer envelope including two layers of Teflon that provided protection from the environment.


By the time the Shuttle and Space Station years came around, astronauts were spending a lot more time in space. They needed two types of suits on every mission: basic pressurized Advanced Crew Escape Suits for takeoff and re-entry, and Extravehicular Mobility Units for extravehicular fun. Not to be outdone by their predecessors, these suits contain 14 layers of material, ranging from mylar and neoprene to urethane-coated nylon, spandex, and stainless steel. They’re still in use today!


So what’s the future of space couture?


Well, today’s suits allow only limited motion at built-in joints, so NASA designers say its next space suit will focus on better mobility.


In 2014, the space agency unveiled prototypes of a new suit it calls the Z-2. Slightly less bulky than current models, it features segmented pleats at all of the joints, as well as luminescent wiring and patches built into the exterior, which may not only allow crew members to identify each other in darkness, but they also look TOTALLY COOL.



The Z-2 probably won’t be used in any actual missions, though; NASA says it plans to use it in ground tests and simulations to help design the full, multi-layer version.


Some other groups are dreaming up radically different designs, such as the concept of the Space Activity Suit tested at the Massachusetts Institute of Technology. These already look like the fashion statement of the millennium - one that the next generation of space explorers will wear to nearby asteroids, Mars, and points beyond.


Thank you for choosing SkyFeed! Be sure to follow my social media (Instagram: @astrolia) and subscribe to get the best of space exploration delivered to your inbox every week.


Sources: This story was originally published on SciShow Space. I am republishing a lightly edited version on SkyFeed in light of interest in the subject. Reimers, Reid. "The History and Future of Space Suits." SciShow Space, YouTube, 13 May 2014. Web video.

Citation: Rovira, Lia N. "The History and Future of Spacesuits." SkyFeed, 26 Feb. 2018. Web article.

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